Resistance Welding Cables, Flexible Connectors: Watteredge
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Technical Specifications for Kickless Cables

Special diameter bolt holes furnished upon request.
Special terminals for all sizes upon request. All water inlets 1/4" NPT.

STD Mandrel

MCM Size Hose O.D. Terminal O.D.
300 2.08" 1-9/16"
400/500 2.33" 1-13/16"
500 2.52" 1-31/32"
650 2.64" 1-31/32"

Proper Kickless Cable Installation Methods

  • Always connect the water inlet to the gun-end of the cable.
  • The cable coolant system should be connected independently to the feed and drain manifolds.
  • Use both water inlets and outlets where possible. If a combination of one (1) inlet and two (2) outlets or two (2) inlets and one (1) outlet is used, a 20% reduction in water flow will result. If only one (1) inlet and one (1) outlet are used, a 31.5% drop will result.
  • Cables should be installed to allow all bend radii to be as large as possible. Unnecessary bends should not be permitted.
  • The cable terminal should intersect the transformer buss vertically, allowing the cable to hang straight down.
  • Transformers should be installed as near to the weld station as possible, permitting a cable length as short as practical.
  • A lack of sufficient water will result in reduced cable life.

Technical Data
DC Resistance Kickless Cables

MCM DC Resistance
(Ohms per ft. at 70°C)
300 .0000876
400 .0000620
450 .0000590
500 .0000497
650 .0000416
800 .0000326

The above date represents the total series-resistance per ft. of both conductors of the cable.

Water Cooled Kickless Cable Outer Hose Options

Model No. Recommended Application

Torsional
Flexibility

Cover-
Abrasion
Resistance
Core-
Abrasion
Resistance
UH Manual High Low Low
UY Manual Medium Low Medium
UB Robotic Low Medium Medium
UBU Robotic Low High Medium

 


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and detailed information

DC Resistance Kickless Cables specifications
Fork 1-1/16" gap

DC Resistance Kickless Cables specifications
Fork 3/4" gap

DC Resistance Kickless Cables specifications
Type HWC

DC Resistance Kickless Cables specifications
Type F

DC Resistance Kickless Cables specifications
Type FA


Type F75L

DC Resistance Kickless Cables specifications
Type FL

©2005 Watteredge, Inc. 567 Miller Road, Avon Lake, Ohio 44012-2304 USA
P:440-933-6110 F:440-933-8248
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